proportion of Sponge Iron in the IF charge-mix will be determined by the balance between the costs saved because of low price of Sponge Iron and the extra costs incurred due to higher power consumption, lower yield etc associated with high percentage of Sponge Iron in IF steel making The ERU has observed the following general pattern of
The Indian Government has recognized sponge iron as a vital sector for growth of Indian steel industri At present, India is largest producer of sponge iron with a largest number of coal based sponge iron plant of total capacity around 128 million ton Sponge iron manufacturing units looked profitable since beginning of the nineti
Sponge iron production by tunnel kiln method was developed from 1911 as Höganäs method in Sweden After many modifications, now this process is a sufficient and effective method for sponge iron production The main advantage of tunnel kiln process is the possibility to build small plants with low investment costs which are feasible economically
Dec 15, 2017· Profitability analysis of power generation using waste heat of sponge iron process , An energy survey of a sponge iron plant was carried out by Eriksson and Larsson They suggested various ways to enhance energy efficiency of the process such as internal use, external energy supply or power generation , It does not include costs of iron .
COST ACCOUNTING RECORDS (STEEL PLANT) RULES, 1990 MINISTRY OF INDUSTRY (Department of Company Affairs) , produced by backward integration like Coal based Sponge Iron, Gas based hot briquette Iron, steel products produced by , The cost of consumption of consumable stores, small tools, and machinery spares shall be charged to the .
Jul 29, 2010· Subsequently UNIDO came forward in bringing SL/RN technology of sponge iron making to our country with LURGI GERMANY in1979 A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO, Govtof India and LURGI This humble beginning has grown tremendously to 22 million tons of installed capacity today
MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - Raw material system mainly consist Vibro Feeder, Crusher and Screen Iron ore crushing is not required since sized material has to be purchased Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron Iron ore is being fed to the Ground
Direct Reduced Iron Industry in India — Problems and Prospects TR Ramachandra Rao Consultant (Mineral Processing, Iron & Steel Technology and Engineering) Abstract India is the largest producer of Direct Reduced Iron in the world with annual capacity of nearly 10 Mt comprising coal and gas based DRI plants India has the largest coal based DRI
Project Report on Sponge Iron Reduction Plant This project report includes present market position and expected future demand, market size, statistics, trends, SWOT analysis and forecastsReport provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry
Industry Overview: Sponge Iron Industry By Religare , Not only is the cost of setting up steel plant with blast furnace very high, these plants have high power consumption
Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials The plant consists of the following sub divisions Raw material preparation plant
Find here Sponge Iron Plants manufacturers, Sponge Iron Plants suppliers, Sponge , We manufacture Sponge Iron Plant on turn-key basis of different functional capacities ie 100 TPD, 300 TPD, 500 TPD plants , charging facility for improving the quality of Metallurgical Coke at low cost , Sponge Iron Plant Machinery More details .
Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal Many ores are suitable for direct reduction
Bihar Sponge Iron Limited (BSIL) is the first merchant sponge iron plant in India The plant is located at Umesh Nagar, Chandil, in district Saraikela Kharsawan, 30 kms from Jamshedpur, Jharkhand It produces Direct Reduce Iron (or sponge iron as popularly known) from indigenous iron ore and non-coking coal available abundantly in the area
sponge iron went down upto Rs 8200/- per ton Such tumbling of prices hits at the economic viability of the sponge iron sector Sponge iron industry has made several representations to the competent authorities for changes in policy which will help the sponge iron industry to procure iron ore at a regulated / reasonable price
sponge iron plants is found to be mushroomed at Badbil-Joda area (12) Jharsuguda district contain 10% (13) sponge iron plant of state followed by sambalpur 9% (10) District like Dhenkanal, jajpur , Anugul and Cuttack followed the top four district with Fig:3 showing Distribution of sponge iron plants in ,
Oct 18, 2019· Sponge iron plants , In this way, the cost of the major raw material the iron ore will be cheaper than the lumpy iron ore and also with better reducibility This practice is being followed in .
Oct 25, 2013· During 2003-2008, there had been a rapid growth of coal based sponge iron plants The rapid growth of sponge iron industry was fuelled due to rise in steel making capacity through IF / EAF route to meet the fast growing demand of steel in the country, high price of steel melting scrap and its restricted availability
MSP Sponge Iron plant uses the highest grade of iron ore and premium quality coal This ensures very high metallization of Sponge Iron Sponge Iron is fast becoming a significant input in low-cost steel production With the availability of abundant raw material in India, the production of sponge is set to multiply over the years
Manufacturer of Coal & Gas based DRI Plant - Sponge Iron Plant, Coal Based DRI Plant, Gas Based HYL DRI Plant and Rotary Kiln for Making Sponge Iron offered by Remso Control Technologies Private Limited, Greater Noida, Uttar Pradesh
We manufacture Sponge Iron Plant on turn-key basis of different functional capacities ie 100 TPD, 300 TPD, 500 TPD plantsThe equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller, Kiln/cooler support roller shaft, Kiln/cooler support roller assembly with bearing housing, Kiln/cooler girth gear, Kiln/cooler pinions, Kiln/cooler pinion shaft, Kiln .
Alibaba offers 557 sponge iron plant products About 17% of these are cement making machinery, 1% are refractory, and 1% are industrial furnace A wide variety of sponge iron plant options are available to you, such as free sampl
Conducting complete energy audit (both process and utility) of a sponge iron unit is challenging as there is no laid down procedure to audit the process side Further, the average heat to power ratio (kW th /kW e ) of sponge iron plants ranges from (25:1) to (31:1) This shows that the manufacturing process mostly uses thermal energy and application of electrical energy is insignificant
BHAGWATI SPONGE PRIVATE LIMITED 3 - 1 3 – MANUFACTURING PROCESS 31 MANUFACTURING PROCESS 311 SPONGE IRON PLANT M/s BSPL is now operating 2 DRI kilns, each of 100 TPD capacity for production of 60,000 TPA sponge iron The company is now planning to install (1x200 +1x350) TPD DRI Kilns for production of 1,65,000 TPA Sponge Iron
In the present work a system is designed to integrate the heat of waste gas in the sponge iron process For this purpose a case study of typical sponge iron production process is considered Waste gas from the rotary kiln of the sponge iron plant exits at a temperature around 900 C
Cost Of Sponge Iron Plant In India Wikipedia GALLANTT ISPAT LIMITED - Welcome to the Homepage Gallantt Ispat Limited (GIL) has become a well established public limited company, listed on both the premier stock exchanges of India viz Bombay ,
100 TPD TO 200 TPD SPONGE IRON WITH 4 MW WHRB POWER PLANT KUNJ BIHARI STEEL PVT LTD (KBSL) incorporated on 8th June ‘2004 was set up in the year 2006 to manufacture Sponge Iron of 100 TPD ie 30000 TPA After successfully running of the existing plant the promoters have decided for expansion of the existing unit
Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag , Maintenance Cost Sources of Plant .
May 04, 2014· sponge iron making through coal based (non-coking coal) is developed by siil, andhra pradesh through undp/unido aid and m/slurgi chemie technique , west germay all the sponge iron plants of capacities of 50tpd, 100 tpd, 350 tpd and 500 tpd are developed on this technology only
Detailed Project Reports & Profiles on Sponge Iron - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Economics